Large Scale CNC machining

Straightforward service and reliable Herkules quality

Absolute precision, individual services and quality performance – Herkules USA offers a great variety of large machining services for your individual applications. Values such as quality and efficiency have been characteristic features of Herkules machines for more than 100 years.

State of the art equipment and a skilled team of machinists guarantee high quality craftsmanship and excellent machining work. Herkules is experienced in managing complex machine projects thanks to our large variety of machines and tools. Our modern workshop is dedicated to producing core products and components for HerkulesGroup machines of all kinds. This shows our ability and knowledge to take on external production orders with specific needs and problem situations.

In all regards to large scale CNC machining projects you will find a reliable partner in Herkules with comprehensive machining capabilities and know-how.

You need help for your specific problem situation or machining challenge? Our service team is here to help you. You can contact us at 1-724-763-2066 or send your inquiry to info@herkulesusa.com and we will work on your individual project.

We process the following materials

  • Carbon steel
  • Castings
  • Forgings
  • Aluminum
  • Stainless steel
  • 3D printed material
  • Tool steel, etc.

Our services include

  • Turning
  • Milling
  • Blasting
  • Painting
  • Sawing
  • Shearing
  • Break Press
  • Welding
  • Inspection

Engineering

  • Autodesk® Inventor®
  • GibbsCAM CAD/CAM Software

Quality Assurance

  • Faro Arm Quantum S
  • Faro Arm Platinum
  • Micrometers up to 48”
  • Annual Inspection of gauge blocks and measuring rods calibrated from an outside source, accredited to ISO 17025 and ANSI/NCSL Z540

Machining

Machining Equipment overview Capacity
Turning Herkules P300-400 Horiz.
TOS SKIQ20 Vertical
Horizontal Turning Part Capacity 28” (2.3’) dia x 120” (10’) Vertical Turning Part Capacity 86.6” (7’) dia x 53” (4.4’)  
Milling Gantry RD&D Mill Union FC1 HBM Lucas 40T HBM Planer Mill FCPM Waldrich Planer Mill M2 Union HBM PCR160   Horizontal Mill Part Capacity
138” (11.5’) x 157” (13’) x 59” (4.9’) Vertical Mill Part Capacity 590” (49’) x 137” (11.4’) x 68.8” (5.7’)  
Blasting Soda Blast Booth 20’ wide x 38’ long x 15’ high
Painting Paint Booth 18’ wide x 32’ long x 15’ high
Sawing Equipment Behringer HBP430 17” round x 17’ long
Shearing Wynsong Metal Shear ½” x 10’ mild steel (non harden) Up to ¼” x 10’ 304 stainless steel
Forming Guifil PE 30-100 Press Break 20 gauge & up to ¼” radius x 96” (8’)
Welding Burn Table 4’ x 8’ sheet

Turning Equipment

Herkules P300-400

Key Features Capacity
 
  • Siemens control
  • 60 kW spindle power
  • 13,200 lbs max. Weight limit
  • Spindle= 0-500 rpm
  • General part tolerances ±0.002”
 
 
  • 28” (2.3’) Diameter x 120” (10’)
  • 5 t max. Weight
 

TOS SKIQ20

Key Features Capacity
 
  • Siemens 840D Control
  • 12 Tool turret
  • 110 kW spindle power
  • Spindle = 0-300 rpm
  • General part tolerances ±0.002”
 
 
  • 86” Swing
  • 49” Part height
  • 78” Chuck
  • 20 t max. Weight
 

Horizontal Milling Equipment

Union FC1

Key Features Capacity
 
  • Heidenhain TNC 530 Control
  • Angle head
  • 98” x 78” rotary table
  • 40 pocket tool changer
  • 70 kW spindle power
  • Spindle = 0-5,000 rpm
  • General part tolerances ±0.0005”
 
 
  • 157” X axis
  • 102” Y axis
  • 63” Z axis
  • 59” V axis
  • 20 t max. Weight
 

Lucas 40T

Key Features Capacity
 
  • Heidenhain TNC 530 control
  • 96” x 60” manual rotary table
  • 50 kW spindle power
  • Spindle = 0-1,200 rpm
  • General part tolerances ±0.001”
 
 
  • 144” X axis
  • 120” Y axis
  • 72” Z axis
  • 58” W axis
  • 20 t max. weight
 

Union HBM PCR160

Key Features Capacity
 
  • Heidenhain 530 CNC
  • 98” X 78” rotary table
  • 60 pocket tool changer
  • 70 kW spindle power
  • Spindle = 0-2,200 rpm
  • General part tolerances ±0.0005”
 
 
  • 138” X axis
  • 157” Y axis
  • 59” Z axis
  • 27” W axis
  • 59” V axis
  • 20 t max Weight
 

Vertical Milling Equipment

Gantry RD&D

Key Features Capacity
 
  • Fanuc 15M control
  • Angle head
  • 60 kW spindle power
  • Spindle = 0-1,500 rpm
  • General part tolerances ±0.002”
 
 
  • 540” X axis
  • 162” Y axis
  • 39” Z axis (with head)
  • 59” Z axis (without head)
  • 60 t max. Weight
 

Waldrich Planer Mill

Key Features Capacity
 
  • Siemens 840
  • Angle head
  • 60 kW spindle power
  • Spindle = 0-1,500 rpm
  • General part tolerances ±0.002”
 
 
  • 216” (18’) X axis
  • 78” (6.5’) Y axis
  • 37” (3’) Z axis (with head)
  • 55” (4.5’) Z axis (without head)
  • 30 t max. weight
 

Waldrich Planer Mill M2

Key Features Capacity
 
  • Siemens 840D SI
  • 100 kW spindle power
  • 94 Tool capacity tool changer
  • 6 Heads
    • A1 Plate w/ 60 deg taper
    • A2 90Deg Right angle high torque
    • A3 Straight
    • A4 90 deg Right angle
    • A5 B axis (servo operated)
    • A6 Manual Gimbal B axis
  • Spindle = 0-2,500 rpm
 
 
  • 590” X axis
  • 137” Y axis
  • 8.8” Z axis
  • 137” W axis
  • 60 t max. Weight
 
Any further questions?

We are here to help:

T: 1-724-763-2066

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