Large Scale CNC machining

Straightforward service and reliable Herkules quality

Absolute precision, individual services and quality performance – Herkules USA offers a great variety of large machining services for your individual applications. Values such as quality and efficiency have been characteristic features of Herkules machines for more than 100 years.

State of the art equipment and a skilled team of machinists guarantee high quality craftsmanship and excellent machining work. Herkules is experienced in managing complex machine projects thanks to our large variety of machines and tools. Our modern workshop is dedicated to producing core products and components for HerkulesGroup machines of all kinds. This shows our ability and knowledge to take on external production orders with specific needs and problem situations.

In all regards to large scale CNC machining projects you will find a reliable partner in Herkules with comprehensive machining capabilities and know-how.


Overview

Materials & Services

We process the following materials Our services include
 
  • Carbon steel
  • Castings
  • Forgings
  • Aluminum
  • Stainless steel
  • 3D printed material
  • Tool steel, etc.
 
 
  • Turning
  • Milling
  • Blasting
  • Painting
  • Sawing
  • Shearing
  • Break Press
  • Welding
  • Inspection
 
 

Engineering & Quality Assurance

Engineering Quality Assurance
 
  • Autodesk® Inventor®
  • GibbsCAM CAD/CAM Software
 
 
  • Faro Arm Quantum S
  • Faro Arm Platinum
  • Micrometers up to 48”
  • Annual Inspection of gauge blocks and measuring rods calibrated from an outside source, accredited to ISO 17025 and ANSI/NCSL Z540
 
 

Machining, Equipment overview & Capacity

Machining Equipment overview Capacity
Turning Herkules P300-400 Horiz.
TOS SKIQ20 Vertical
Horizontal Turning Part Capacity 28” (2.3’) dia x 120” (10’) Vertical Turning Part Capacity 86.6” (7’) dia x 53” (4.4’)  
Milling Gantry RD&D Mill Union FC1 HBM Lucas 40T HBM Planer Mill FCPM Waldrich Planer Mill M2 Union HBM PCR160   Horizontal Mill Part Capacity
138” (11.5’) x 157” (13’) x 59” (4.9’) Vertical Mill Part Capacity 590” (49’) x 137” (11.4’) x 68.8” (5.7’)  
Blasting Soda Blast Booth 20’ wide x 38’ long x 15’ high
Painting Paint Booth 18’ wide x 32’ long x 15’ high
Sawing Equipment Behringer HBP430 17” round x 17’ long
Shearing Wynsong Metal Shear ½” x 10’ mild steel (non harden) Up to ¼” x 10’ 304 stainless steel
Forming Guifil PE 30-100 Press Break 20 gauge & up to ¼” radius x 96” (8’)
Welding Burn Table 4’ x 8’ sheet
 


Turning Equipment

Herkules P300-400

Key Features Capacity
 
  • Siemens control
  • 60 kW spindle power
  • 13,200 lbs max. Weight limit
  • Spindle= 0-500 rpm
  • General part tolerances ±0.002”
 
 
  • 28” (2.3’) Diameter x 120” (10’)
  • 5 t max. Weight
 
 

TOS SKIQ20

Key Features Capacity
 
  • Siemens 840D Control
  • 12 Tool turret
  • 110 kW spindle power
  • Spindle = 0-300 rpm
  • General part tolerances ±0.002”
 
 
  • 86” Swing
  • 49” Part height
  • 78” Chuck
  • 20 t max. Weight
 


Horizontal Milling Equipment

Union Millforce

Key Features Capacity
 
  • Heidenhain TNC 530 Control
  • Angle head
  • 98” x 78” rotary table
  • 40 pocket tool changer
  • 70 kW spindle power
  • Spindle = 0-5,000 rpm
  • General part tolerances ±0.0005”
 
 
  • 157” X axis
  • 102” Y axis
  • 63” Z axis
  • 59” V axis
  • 20 t max. Weight
 

Lucas 40T

Key Features Capacity
 
  • Heidenhain TNC 530 control
  • 96” x 60” manual rotary table
  • 50 kW spindle power
  • Spindle = 0-1,200 rpm
  • General part tolerances ±0.001”
 
 
  • 144” X axis
  • 120” Y axis
  • 72” Z axis
  • 58” W axis
  • 20 t max. weight
 

Union PCR 160

Key Features Capacity
 
  • Heidenhain 530 CNC
  • 98” X 78” rotary table
  • 60 pocket tool changer
  • 70 kW spindle power
  • Spindle = 0-2,200 rpm
  • General part tolerances ±0.0005”
 
 
  • 138” X axis
  • 157” Y axis
  • 59” Z axis
  • 27” W axis
  • 59” V axis
  • 20 t max Weight
 


Vertical Milling Equipment

Gantry RD&D

Key Features Capacity
 
  • Fanuc 15M control
  • Angle head
  • 60 kW spindle power
  • Spindle = 0-1,500 rpm
  • General part tolerances ±0.002”
 
 
  • 540” X axis
  • 162” Y axis
  • 39” Z axis (with head)
  • 59” Z axis (without head)
  • 60 t max. Weight
 

WaldrichSiegen Planer Mill

Key Features Capacity
 
  • Siemens 840
  • Universal Milling Head
  • 60 kW spindle power
  • Spindle = 0-1,500 rpm
  • General part tolerances ±0.002”
 
 
  • 216” (18’) X axis
  • 78” (6.5’) Y axis
  • 37” (3’) Z axis (with head)
  • 55” (4.5’) Z axis (without head)
  • 30 t max. weight
 

You need help for your specific problem situation or machining challenge? Our service team is here to help you. You can contact us at 1-724-763-2066 or send your inquiry to infoherkulesusa.com and we will work on your individual project.

You need help for your specific problem situation or machining challenge?

Our service team is here to help you. You can contact us by phone or e-mail and we will work on your individual project.

T: 1-724-763-2066

E-mail